When manufacturing a new product, deciding which production method to use is one of the key decisions you'll make. Until then, you can't be sure of material costs, the amount of labour you'll need or the length of time it will take to produce your items. In fact, nothing is really certain until this choice is made. For that reason, it can be a high-pressure decision. If you'll be mass-producing your product, however, you should definitely consider injection moulding. As one of the most common production methods in the industry today, there are a wide variety of reasons to opt for it. Here are just a few.
Once your initial mould has been formed, injection moulding can produce an incredible amount of products at high speed. It's estimated that most moulds will take approximately 15 to 30 seconds per cycle. This allows for an extremely high volume of production, perfect for mass manufacturing. However, it's just as quick and efficient for smaller batches too.
Injection moulding can produce a near-limitless variety of shapes and colours, working with a vast array of different materials. In fact, once your initial mould has been formed, you can switch materials and colours easily without having to re-cast the mould. If it's likely that you'll need to make product changes, then, this can be an extremely cost-efficient solution.
Low Labour Costs
It doesn't take many people to operate injection moulding machinery. With labour forming such a significant recurring production cost, keeping your figures low in this area can be a great decision in the long run.
Material costs are likely to form a big part of your budget, and no manufacturer likes to see waste. It's just money down the drain, and this is one other area in which injection moulding has a great advantage. Any excess material that flows out of your mould can be gathered together and re-used for another pressing. Not only is this good for your bottom line, but it's also much better for the environment.
In essence, injection moulding is a very flexible and open method of manufacturing that is suited to a great many projects. It does have some limitations, as any method does—namely that each piece produced by the machine must be solid, not hollow. However, you can discuss your project directly with an injection moulding specialist firm for advice on whether this production method is suitable for your specific needs. If it is, then chances are you've found the best manufacturing solution available, ready-moulded for your use.